Technology Insight

Technical Resources & Documentation

Access comprehensive technical specifications, test reports, and guidance documents for architects, engineers, contractors, and waste management professionals.

Resources

Deployment Models

Samsara's Green Upcycling Process (GUP) utilizes a modular platform to achieve a capital-efficient deployment model. This modularity facilitates collaboration between public and private partners, enabling them to launch with low upfront CAPEX and scale operations as demand grows. Furthermore, the modular configuration offers the flexibility to install specific end-market application modules, supporting "just-in-time" deployment. The inherent distributed processing ability enables partners to more efficiently manage their respective feedstock.

Stand-Alone Configuration

All three modules, Pre-compounding, compounding and forming, is all housed in the same plant. PW is collected and sorted at different Material Recovery Facilities (MRF) to sort recyclable plastic for recyclers. Non recyclable are compacted, baled and sent to the processing all inclusive processing plant. This configuration is ideal for an entrepreneur who wants to control the entire process flow.

2-Step Distributed Processing (2SDP)

Post sorting, Non recyclable is shredded and pre-processed into pellets at MRF and sent to Compounding Center. Resulting pellets are free from decomposition odor and of bacteria. They take up less storage room allowing MRF to accumulate PW prior to its delivery to the compounding center. Each compounding center can serve several MRF ensuring steady flow of PW for a continuous compounding process. The compounding center will also subsequently form the Sustainable Plastic Waste Composite (SPWC) into EcoBriks.

3-Step Distributed Processing (3SDP)

Same as 2SDP but the end market forming module is located closer to the market. This is ideal configuration for rural areas where feedstock is collected and baled by the farmers or residents. The feedstock is brought to a Transfer station/MRF where it is shredded, pelletized and sent to the different End market application formers in different cities.

Desired Site Conditions

  • Existing waste management facility on-site
  • Access to 2,000+ tonnes/year plastic waste
  • Light-Industrial zoning
  • Truck access and loading infrastructure
  • 800+ kW electrical service available
  • Local demand for construction materials

Video Resources

Plastic Waste & EcoBrik Solution

This demo shows how Samsara Materials addresses the plastic waste challenges.

Watch on YouTube

From Waste to Strength

This demo shows how EcoBrik is made.

Watch on YouTube

EcoBrik Job-site Tasks

This demo shows how EcoBrik performs under real working conditions.

Watch on YouTube

Technical Downloads

Comprehensive documentation for specification, design, and regulatory approval processes.

Product Data Sheet

Complete specifications including dimensions, weights, physical properties, and performance characteristics.

Download PDF

Application Guide

Detailed guidance on suitable applications, installation methods, and design considerations for various projects.

Download PDF

Compliance Test Summary

Summary of strength and durability tests by certified independent laboratories, including ASTM, CSA and EPA standards.

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EcoBrik Environmental Impact

Technical brief detailing our Carbon Negative metrics, calculated and verified using the US EPA WARM Model V15 and ICE Database V3.0 benchmarks.

Download PDF

EcoBrik Paver Installation Guide

A step-by-step manual for the installation and foundational preparation of EcoBrik plastic-composite pavers.

Download PDF

Frequently Asked Questions

What is EcoBrik made from?

Mixed plastic waste (flexible films and rigid packaging) and mineral aggregates. No cement or water required in production.

How strong is EcoBrik compared to concrete bricks?

Compressive strength (reaching over 48 MPa) exceeds that of high-density concrete bricks used in paving and cladding.

Does EcoBrik absorb water or crack in freeze–thaw conditions?

Low absorption (0.2–0.4%) and strong resistance to freeze-thaw cycles; suitable for wet climates and harsh weather conditions.

Is EcoBrik safe for the environment?

Yes. Cement-free production, low energy consumption, and leachate release of only 0.0017%. Designed to safely encapsulate plastic waste.

How is EcoBrik installed?

Same methods and tools as concrete brickwork. Standard masonry saws, drills, and mortar applications are fully compatible.

Can EcoBrik be used in load-bearing walls?

Currently intended for paving, cladding, landscaping, and fencing. Structural use requires engineering approval and additional testing.

What types of plastic waste can Samsara accept?

Mixed unwashed films, multilayer packaging, agricultural plastics, marine-recovered waste, and other non-recyclable plastics. PVC and heavily contaminated materials are excluded.

Where is EcoBrik currently being tested or deployed?

Tested by certified independent labs in Canada and Taiwan. Piloted in selected demonstration paving sites.

How can I get technical support or project-specific advice?

Contact us through the form on our Contact page for designers, engineers, regulators, and waste management professionals.

Is EcoBrik more expensive than traditional bricks?

Pricing is competitive with premium concrete pavers. Total project installation cost is lower due to faster installation and less expensive tools and accessories requirements.

Can EcoBrik be recycled at end of life?

Yes. EcoBrik can be mechanically reprocessed into new units or used as aggregate in future production, maintaining circularity.

What end market products are planned?

Fascia boards, roofing panels, siding boards, structural posts, and fencing systems…by adapting a different forming module. If you have a different end market in mind, we can work with you to develop new modules for specific needs.

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